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6.4 齿轮检验
6.4.1 齿轮的检验项目
GB/Z 18620.1—2008和GB/Z 18620.2—2008分别给出了圆柱齿轮轮齿同侧齿面的检验实施规范和径向综合偏差、径向跳动、齿厚和侧隙的检验实施规范,作为GB/T 10095.1—2008和GB/T 10095.2—2008的补充,它提供了齿轮检测方法和测量结果分析方面的建议。
各种轮齿要素的检验,需要多种测量仪器。首先必须保证在涉及齿轮旋转的所有测量过程中,齿轮实际工作的轴线应与测量过程中旋转轴线相重合。
在检验中,没有必要测量全部轮齿要素的偏差,因为其中有些要素对于特定齿轮的功能并没有明显的影响;另外,有些测量项目可以代替另一些项目。例如切向综合偏差检验能代替齿距偏差的检验,径向综合偏差能代替径向跳动检验。然而应注意的是测量项目的增减,必须由供需双方协商确定。
齿轮的齿距偏差、齿廓偏差、螺旋线偏差、切向综合偏差、径向综合偏差及径向跳动公差的检验要求见表15-1-51。
表15-1-51 齿轮偏差的检验要求
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00259002.jpg?sign=1738895629-DxQmGzRAgwAqxRjDpDcCQxOWtMt9hdu2-0-c92bc0c8836e1936a8524c0b17bce40a)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00260001.jpg?sign=1738895629-DULIVWhWuZKKbjZ4Fja4OmbX8q5rMlyO-0-0e0239a634383503839f44e8ab8895f7)
标准没有规定齿轮的公差组和检验组。对产品齿轮可采用两种不同的检验形式来评定和验收其制造质量。一种检验形式是综合检验,另一种是单项检验,但两种检验形式不能同时采用。
①综合检验 其检验项目有:与
。
②单项检验 按照齿轮的使用要求,可选择下列检验组中的一组来评定和验收齿轮精度:
a.fpt、Fp、Fα、Fβ、Fr;
b.fpt、fpk、Fp、Fα、Fβ、Fr;
c.fpt、Fr(仅用于10~12级);
d.、
(有协议要求时)。
6.4.2 5级精度的齿轮公差的计算公式
5级精度齿轮的齿距偏差、齿廓偏差、螺旋线偏差、切向综合偏差、径向综合偏差及径向跳动公差计算式及使用说明见表15-1-52。
表15-1-52 齿轮精度公差计算及使用说明
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00261001.jpg?sign=1738895629-RwoLTtYpJAATJGBkoStgM9lJCHj75Vli-0-28899295cbba20d5bcd8e2d36c9ce168)
6.4.3 齿轮的公差
齿轮的单个齿距偏差±fpt、齿距累积总偏差Fp分别见表15-1-53和表15-1-54;齿廓总偏差Fα、齿廓形状偏差ffα、齿廓倾斜偏差±fHα分别见表15-1-55~表15-1-57;螺旋线总偏差Fβ、螺旋线形状偏差ffβ及螺旋线倾斜偏差±fHβ见表15-1-58和表15-1-59;一齿切向综合偏差(测量一齿切向综合偏差
时,其值受总重合度εγ影响,故标准给出了
值)见表15-1-60;径向综合偏差
、一齿径向综合偏差
见表15-1-61和表15-1-62;径向跳动公差Fr见表15-1-63。
表15-1-53 单个齿距偏差±fpt
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00261002.jpg?sign=1738895629-HT1DNxBSnIcXq61L2zkIfZC88cmUSpe6-0-f5e5d0647e1766fed749442df79c9038)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00262001.jpg?sign=1738895629-d6DasfmhBFafT6TLc8ihSpWLcvfcYUFu-0-0aff0cfac80761cad9cd4a0e4a0cb066)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00263001.jpg?sign=1738895629-lunFawxiVV3Aftlhs2TB0eowWjnCmQKy-0-9775c491d01d25a06be460e7ace2ae6e)
表15-1-54 齿距累积总偏差Fp
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00263002.jpg?sign=1738895629-ET0PGZ8EHHabp3VUPneZQFNP3DYkFT32-0-9de43af6776ad3db3035637c9937f229)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00264001.jpg?sign=1738895629-InuLQge1XCho4rERFlwoorqRtwnLoKKN-0-77f6265259d0dbcde6e53200d36bd730)
表15-1-55 齿廓总偏差Fα
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00264002.jpg?sign=1738895629-EFRraIBpn4WiTMougSy8neWdVPYv6jSW-0-7fc5765d518641ecaf8cb303b73a919a)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00265001.jpg?sign=1738895629-rCGCnnhwe4Tzd4Ws46k6AyGghG9vd9Lk-0-2688a9b5ee27b1d03275541d71a0a0c6)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00266001.jpg?sign=1738895629-kbhzGULsbwV67GMDdRjSJPHWq0JgvYyM-0-c14727b6de5aaeb5342c32b24225ee17)
表15-1-56 齿廓形状偏差ffα
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00266002.jpg?sign=1738895629-s0W5QO3X1qc9o9OGciB2xi6IHvFXckNh-0-823e7816dd7ccf4ad74096ece89e6f08)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00267001.jpg?sign=1738895629-twNUC99zDV6uIGJCcmuExUK5ALMEwmbY-0-d2cb8c21afabd38511a343344a1965a3)
表15-1-57 齿廓倾斜偏差±fHα
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00268001.jpg?sign=1738895629-FBsRf7cHKqbYDcBfnH8Z7Xjuj50MQqrw-0-2a377962d5607e6782a50d22c4d6ca05)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00269001.jpg?sign=1738895629-JtngAsKgtwQKylXd1oatEVnQHrQa03Po-0-adba013ebdf25735f1806322cc8e4203)
表15-1-58 螺旋线总偏差Fβ
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00269002.jpg?sign=1738895629-hYlcaLoNok9LGPEaCxU8Ms0gMRzr0KIi-0-20bb954072c64bced79ea687e99cbee9)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00270001.jpg?sign=1738895629-gLVg2tqctFg5g9JiOG6G7VWv3YMel3T3-0-a94cb86165dc7eb8658def1f2eeac402)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00271001.jpg?sign=1738895629-9rOeXksO26dxY6qYLqURVWbfeJHp427t-0-679e862229f5ea7e92f9ff92a41d463d)
表15-1-59 螺旋线形状偏差ffβ和螺旋线倾斜偏差±fHβ
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00271002.jpg?sign=1738895629-9vlFHEYfIO4hf0SFukI0nfU9wRORCMDQ-0-3e814b3d1f32a289213b16c934187f07)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00272001.jpg?sign=1738895629-E7ZLdCxB2xLhDqQtUY6B1SyksjkzFo3m-0-b31e2d9d22ce502dbcc2d04e4b3de13e)
表15-1-60 的比值
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00273001.jpg?sign=1738895629-5pBoEaix7zn5XzfLQiSNah772tCCuzWf-0-0fd6c7a2973b512a42e03b8a6343e7c0)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00274001.jpg?sign=1738895629-txcQbyjvYAIcgbA2OJ4srm6jwld0uMKP-0-ab270e5fb60fa6e8a1c107bdaab3b6bf)
注:fi的公差值,由表中的值乘以K计算得出。
表15-1-61 径向综合偏差
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00274002.jpg?sign=1738895629-PggWETsmPXdjxsxmzCFDJeSv1vq3iQJw-0-d3843f59da6e4db745ea32a27dff42a2)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00275001.jpg?sign=1738895629-klKSWlZQ84h4SoRGY8yK9ki0Hj2osEDK-0-c9834a3dd9b87b08cd3df9c032d4d785)
表15-1-62 一齿径向综合偏差
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00275002.jpg?sign=1738895629-6ydmlHwkVpBfPweIA8p5fsGddKds3zUY-0-03eef59886e72d00846a75644018ed20)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00276001.jpg?sign=1738895629-MgPPirijsIQMqMNhvX5Az7FenldIGZB1-0-0ab1b60db952974fb65718656fc20a02)
表15-1-63 径向跳动公差Fr
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00276002.jpg?sign=1738895629-1kpzkMkrP5aalCgn4TWGiBOK1LnWJ2Kw-0-4e3d7972e92bbdec83c412ec6b5d79d5)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00277001.jpg?sign=1738895629-a4VELMgq1gV2O4eMvSTgaCYpCAkvRZYF-0-61147ec0f8a18c87dd90b183cbf51239)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00278001.jpg?sign=1738895629-XTOqo6uidEGBb9KHQbUg104e8cnc7ist-0-09e67752f596804c5e073e4c18187438)